Lightweight & Flexible Lyofil™ Fibers

Lyofil Conductive Fiber

Lyofil™ Fiber is one of Syscom Advanced Materials’ novel conductive metal-clad fibers. By pairing a lightweight, flexible, and high-strength Zylon® fiber core with a conductive metal outer layer, the Lyofil™ silver-coated thread gives freedom to design and manufacture outside the constraints of traditional wires.

Designed to have excellent fatigue resistance, thermal stability, strength, cut resistance, and tailored electrical conductivity, Lyofil™ Fiber is optimized for use as a general-purpose conductor as either bare wire or coated with insulation material. Further, Lyofil™ Fibers can be terminated by soldering or band connectors.

PROPERTIES

Lylofil wiring size chart
  • 65% lighter in weight than 30 AWG (stranded 40/46 Type C) copper wire
  • 7 times greater break strength than 30 AWG (stranded 40/46) copper wire
  • Can be soldered or crimped
  • Compatible with metal wire braiding equipment.
  • Superior Fatigue Resistance.
  • Supplied twisted or untwisted on braider bobbins

Our Lyofil® conductive fiber is not only our highest tensile strength product, but also has the widest variety of sizes available.

We have risen to meet the demand for smaller and smaller fibers over the years for our customers. The growing need for lighter and lighter fibers has driven our team to develop our smallest products: Lyofil-99 and Lyofil-66!

These two of our newly developed conductive fibers maintain the strength and the benefits of the Zylon® base material with the boost of our strong adhesion process, this dynamic duo pushes the envelope for what’s possible with conductive fibers.

Industry Experts

Flexible Lyofil Fibers

On the larger end, our Lyofil-166 and Lyofil-332 products push the strength even further. These products are for higher-end industrial use cases for their tensile strength.

Syscom Advanced Materials is recognized as the industry expert in conductive fibers. We invite you to explore and compare our high-performance metal-clad fibers. Syscom Advanced Materials gives new meaning to what conductive wires, silver-coated threads, and cables can be.

Questions about our Lyofil® products and their capabilities? Reach out to talk with our team and learn more today!